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Multiphase system leak detection, localization, and dimension estimation using multi-head Physics-informed neural network

  • Khondokar Radwanur Rahman
  • , Amith Khandakar
  • , Abinash Barooah*
  • , Mohamed Arselene Ayari
  • , Mohammad Azizur Rahman
  • *Corresponding author for this work
  • Rajshahi University of Engineering and Technology
  • Qatar University
  • Hamad bin Khalifa University

Research output: Contribution to journalArticlepeer-review

Abstract

Accurate and real-time leak detection in multiphase subsea pipelines remains a challenging problem due to highly nonlinear flow interactions, sparse sensor availability, and the limited generalization capability of traditional data-driven and CFD-based approaches. Existing intelligent leak detection methods often fail to incorporate the underlying physical laws, while current physics-informed models typically address only single-task predictions and lack uncertainty awareness, limiting their reliability in practical offshore environments. To address these gaps, this study proposes a Multi-Head Physics-informed neural network (MPINN) that simultaneously estimates leak location, leak size, and pressure distribution while enforcing multiphase flow physics through embedded governing equations. The framework integrates a physics-consistent loss formulation, task-decoupled prediction heads, and Monte Carlo–based uncertainty quantification to enhance robustness under noisy and sparse real-world conditions. Experimental evaluation shows that MPINN achieves 100 % leak classification accuracy, an R² of 95 % for leak size prediction, and an R² of 96.25 % for leak location estimation, significantly improving spatial characterization performance. The model also produces calibrated confidence intervals that effectively capture aleatoric and epistemic uncertainty, strengthening its reliability for risk-informed decision-making. Overall, this work introduces a unified, physics-aware, and uncertainty-informed framework that advances the state of the art in intelligent multiphase pipeline monitoring and provides a practical foundation for future industrial deployment.

Original languageEnglish
Article number108532
JournalProcess Safety and Environmental Protection
Volume211
DOIs
Publication statusPublished - 1 May 2026

Keywords

  • Convolutional Neural Network (CNNs)
  • Explainable Artificial Intelligence (XAI)
  • Leak Detection
  • Monte Carlo Dropout
  • Multiphase
  • Physics-informed neural network (PINNs)

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