TY - GEN
T1 - AI-BASED ADAPTIVE DIGITAL TWIN FRAMEWORK FOR REAL-TIME LEAK DETECTION AND LOCALIZATION IN OFFSHORE GAS PIPELINES
AU - Al-Ammari, Wahib A.
AU - Sleiti, Ahmad K.
AU - Hamilton, M.
AU - Ferroudji, Hicham
AU - Rahman, Mohammad Azizur
AU - Gomari, Sina Rezaei
AU - Hassan, I.
AU - Hasan, Abu Rashid
N1 - Publisher Copyright:
Copyright © 2025 by ASME.
PY - 2025/8/21
Y1 - 2025/8/21
N2 - Digital twins are transforming the digitalization and automation of offshore gas pipeline systems by enabling real-time monitoring, predictive maintenance, and operational efficiency. This study introduces a novel adaptive digital twin framework designed for leak detection and localization in offshore gas pipelines. The framework integrates OLGA-generated synthetic data, validated experimental results, and advanced machine learning (ML) techniques, including transfer learning and ensemble models. The proposed framework achieves a classification accuracy of 98.2% for leak detection, with a mean absolute error (MAE) of 0.11 cm for leak size prediction and a mean absolute percentage error (MAPE) of 3.8% for leak localization. A core innovation of this framework is the calibration methodology, which recalibrates dimensionless nomographs and leak detection correlations for seamless adaptation to new pipeline geometries and operating conditions. Through systematic steps, the calibrated correlations predict leak size and location with high accuracy, leveraging pressure drop and mass flow difference data. Additionally, ML-driven models enable efficient generation of new nomographs for pipelines with varying configurations, enhancing scalability and reducing computational effort. The real-time implementation enables predictions with a latency of less than 2 seconds, significantly outperforming conventional methods in speed and accuracy. Also, the framework's adaptability, supported by its digital twin visualization and real-time feedback mechanisms, significantly improves pipeline integrity management, operational safety, and environmental protection. The study demonstrates the framework's robustness in handling complex flow dynamics and offers a scalable solution to enhance the digital transformation of offshore oil and gas operations.
AB - Digital twins are transforming the digitalization and automation of offshore gas pipeline systems by enabling real-time monitoring, predictive maintenance, and operational efficiency. This study introduces a novel adaptive digital twin framework designed for leak detection and localization in offshore gas pipelines. The framework integrates OLGA-generated synthetic data, validated experimental results, and advanced machine learning (ML) techniques, including transfer learning and ensemble models. The proposed framework achieves a classification accuracy of 98.2% for leak detection, with a mean absolute error (MAE) of 0.11 cm for leak size prediction and a mean absolute percentage error (MAPE) of 3.8% for leak localization. A core innovation of this framework is the calibration methodology, which recalibrates dimensionless nomographs and leak detection correlations for seamless adaptation to new pipeline geometries and operating conditions. Through systematic steps, the calibrated correlations predict leak size and location with high accuracy, leveraging pressure drop and mass flow difference data. Additionally, ML-driven models enable efficient generation of new nomographs for pipelines with varying configurations, enhancing scalability and reducing computational effort. The real-time implementation enables predictions with a latency of less than 2 seconds, significantly outperforming conventional methods in speed and accuracy. Also, the framework's adaptability, supported by its digital twin visualization and real-time feedback mechanisms, significantly improves pipeline integrity management, operational safety, and environmental protection. The study demonstrates the framework's robustness in handling complex flow dynamics and offers a scalable solution to enhance the digital transformation of offshore oil and gas operations.
KW - Correlations
KW - Digital twin
KW - Gas pipelines
KW - Multiphase flow
KW - Nomographs for leak detection
KW - Transfer learning
UR - https://www.scopus.com/pages/publications/105015303198
U2 - 10.1115/OMAE2025-157014
DO - 10.1115/OMAE2025-157014
M3 - Conference contribution
AN - SCOPUS:105015303198
T3 - Proceedings of the International Conference on Offshore Mechanics and Arctic Engineering - OMAE
BT - Offshore Geotechnics; Petroleum Technology
PB - American Society of Mechanical Engineers (ASME)
T2 - ASME 2025 44th International Conference on Ocean, Offshore and Arctic Engineering, OMAE 2025
Y2 - 22 June 2025 through 27 June 2025
ER -