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SAFIRE - Development of Sustainable Aviation and Low Carbon Fuels

  • Sulzer Chemtech

Project: Applied Research

Project Details

Abstract

This project aims to advance Sustainable Aviation Fuels (SAF) and Lower Carbon Aviation Fuels (LCAF) as scalable alternatives to conventional jet fuel, positioning Qatar as a leader in aviation decarbonization. Aviation is one of the hardest sectors to decarbonize, requiring innovative solutions to meet international climate goals. The SAF pathway focuses on a direct dimethyl ether (DME) conversion route, co-fed with refinery hydrocarbon cuts to compensate for limited CO₂ from direct air capture and to generate longer hydrocarbons. This enables the production of jet-fuel-range molecules in fewer steps, reducing both CAPEX and OPEX while achieving up to 50% lifecycle emission reductions compared to kerosene, aligning with the CORSIA minimum 10% reduction threshold in greenhouse gas emissions reductions. Complementary pathways include valorization of biomass, solid waste, wastewater, DAC-derived CO₂, and other sustainable carbon sources. Byproducts such as captured CO₂, unconverted hydrocarbons, and oxygenates will be utilized for chemical recycling. Single-use plastics will be repurposed into carbon-neutral fuels and specialty chemicals, while methane pyrolysis will provide sustainable hydrogen for SAF synthesis. The LCAF pathway targets ≥10% emission reductions in petroleum-derived jet fuels via refinery-integrated carbon loops. This includes Direct Flue Gas Electrolysis (DFGE) for hydrogen generation, point-source and atmospheric CO₂ capture, and low-temperature methanation to produce green methane. System integration, AI-driven decision support systems (DSS), and sustainability assessments ensure optimized design, pathway selection, and long-term viability. Together, SAF and LCAF provide cost-effective, scalable, and climate-aligned fuel solutions.

Submitting Institute Name

Hamad Bin Khalifa University (HBKU)
Sponsor's Award NumberQEE314-FUECF-0125-SAF-002
Proposal IDQEERI-CORE-000002
StatusActive
Effective start/end date1/01/2531/12/27

Collaborative partners

Primary Theme

  • Sustainability

Primary Subtheme

  • SU - Sustainable Energy

Secondary Theme

  • Sustainability

Secondary Subtheme

  • SU - Sustainable / Circular Economy

Keywords

  • Sustainable Aviation Fuel
  • Clean Technology
  • Catalysis

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